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BESS: No energy transition without storage

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Battery Energy Storage Systems: Affordable. Scalable. Safe.

The market for battery energy storage systems (BESS) is growing rapidly, with new installation records year after year. Beyond large-scale grid storage and industrial applications, residential storage solutions represent another strong and fast‑growing market.
We support companies across the value chain in addressing the key challenges of developing cost‑efficient, safe and scalable BESS products — and bringing them reliably to market and grid connection.

Utility-scale BESS

Large-scale storage systems stabilize power grids, enable the integration of fluctuating renewable generation, and unlock revenues from ancillary services and energy arbitrage.
We design and optimize utility‑scale BESS for high availability, safety and bankable business cases.

Industrial BESS

Industrial storage systems reduce peak loads, secure critical processes and increase on‑site use of renewable energy such as PV.
We support OEMs with product strategy, develop and benchmark storage systems, and integrate BESS with EMS, on‑site consumption or charging infrastructure to create robust energy hubs.

Residential storage

Residential storage makes solar power predictable — increasing self‑consumption, enabling backup power and unlocking smart tariff models.
We support manufacturers from strategy to product development, help to reduce failure rates and test solutions at the world’s largest independent high‑voltage battery development and test center.

Components

Cell, electronics, controls and thermal management development

Systems

System integration, industrialization, localization and testing

Use cases

Simulation, translation into system requirements and testing regimes

Ecosystem

Integration of BESS into energy and mobility ecosystems

FEV e+r: Our tools and facilities

  • Cell laboratory

    State‑of‑the‑art cell laboratory for customized battery systems and cells

  • BATT.CODE

    Battery system design tool with interfaces for ecosystem design and system‑level simulation

  • eDLP

    The world’s largest independent high‑voltage battery development and test center

  • BESS database

    Comprehensive database covering more than 250 stationary storage systems from leading manufacturers

  • FEV CycleBat

    Tool for assessing the circularity of different BESS designs and evaluating life-cycle costs, including maintenance, repairs and recycling

  • Build‑up workshop

    Workshop for prototype build‑up and commissioning of prototypes and small series

FEV's battery development and testing center eDLP
FEV's HV battery development and testing center "eDLP"
Test Cells
Test Cells
Battery Lab
Battery Lab

Product Development: BESS service portfolio

  • Technology roadmapping
  • Market & competitor analysis
  • Strategies & business cases
  • Regulation & financing
  • M&A and due diligence
  • Design benchmarking
  • Cost benchmarking
  • Cost & value management
  • Use-case simulation & dimensioning
  • Turn-key BESS development
  • E/E integration
  • Software development
  • Performance, durability & abuse testing
  • Validation of grid codes & regulation
  • Prototype build-up
  • Permitting support
  • On-site commissioning
  • Circularity strategies
  • Design-for-circularity
  • Life-cycle-assessments
  • Regulation analyses

Case Studies: Examples

 

  • FEV and Regout Group Collaborate on Smart Energy Management through PV–BESS Integration

    The Regout Group, a leading industrial manufacturer in Maastricht, aims to enhance sustainability and reduce energy costs. With rising electricity prices and the need for greener operations, the challenge was to identify an optimal mix of renewable energy generation and…

  • Reference ESS FMEA project

    Support and assessment for European ESS Integrator to meet certification criteria by performing FMEA/PFMEA and risk analysis…

  • Modular battery concept for off-road machinery and stationery energy storage system

    Client is considering to become a battery ack supplier for off-road machinery & stationary ESS and needs support defining the battery concent & business case…

  • Battery energy storage systems: Development, installation, and commissioning of 2nd life systems

    Development and assembly of B2L energy storage systems (30 to 5.000 kWh) with different OEM modules…

  • Target costing for stationary energy storage system

    Customer wants to develop a new stationary energy storage system A target costing and cost reduction study was made to drive concept decisions…

Expertise: Our BESS team

Tobias Klerks

Solution Leader BESS

Kilian Sagner

Solution Leader BESS

Thorsten Plum

Business Development BESS

Contact: Get in touch with us